MANZONI SHEETER TC 504 +K+TCT 115/SP OF 2011
- Flexo printer with 4 col. model TC 504
- Max cutting width: 1200 mm
- Max material width:1250 mm
- Max reel dia.: 1200 mm
- Material: paper from 30 g to 120 g, HDPE
- Motorization: electrical by variable speed
- Main transmission by teeth belt and gears
- Resistances: 24 Kw
- Composition of the machine:
- Unwinder mod. PB1500/25
- Laminator: model K
- Sheeter with side exit model TCT115/SP
- Use of the machine:
- Printing of a reel in 4 colours and cut in sheets;
- Printing of a reel in 4 colours, lamination and cut in sheets;
- Printing of a reel 4 colours and rewinding;
- Reel characteristics:
- Max reel dia: 1200 mm
- Max width: 1250 mm
- Weight : 1000 daN
- Tear off with controlled breaking
- Rotation of the mandrel on bearings
- Pneumatic mandrel expansion for reel dia. 70+ 76 mm
- Side centering manually controlled
- Automatic stop device for end of reel control
- Material breakage control
- IN LINE PRINTER
- Max print width: 1200 mm
- Print repeat: 300 mm- 800 mm
- Printing pitch: 10 mm
- Slow grinding of the glue when the machine is stop
- Thickness cliché 3 mm (including bio-adhesive tape)
- Longitudinal register: 10 mm
- Cross register: 10 mm
- Ceramic anilox cylinders, rubber cylinders
- Pneumatic OFF OF THE cliché printing cylinders when the machine stops.
- Simultaneous working of the trolley for the inking with independent set-up of the printing pressures
- Manual stopping of the inkings trolleys
- Central drum of the counter printing in ratified chromed iron
- Cliché mounting plate cylinders with ratified diameter connected with the printing pitch
- Ceramic anilox cylinder
- Closed chambers doctor blades
- Bade of the doctor blade: 35 mm x 0,15 mm
- Tanks
- no. 4 pneumatic pumps for the ink circulation
- Slow grinding of the inks when machine is stopped
- Drying system: hot air
- Lamination unit (Gluing unit)
- On the unit for the lamination, the unit of unwinding of HDPE, after some upgrades, can be used as station of rewinding for the paper.
- Unwinding / Rewinding unit:
- Unwinding / rewinding of single reel of HDPE- Paper on the two directions
- Hydraulic load/ download of the reel
- Reel: diameter 800 mm
- Max width :1200 mm
- tot. Weight: 100 daN
- Pressure rubber cylinder
- Pressure cylinder with independent set-up
- Reel cores: 70-76 mm
- Braking unit control
- Lateral centering of the reel
- Slow grinding of the glue by hydraulic motor
- Production speed: 200 cuts/min. (For towels) and 400 cuts /min. For small towels. The real speed will depends on several factors like paper, size and skills of the operator etc..
- IN-LINE SHEETER:
- Print repeats: 370 - 1000 mm
- Size change by pulley
- Size change by gears
- Size change is 10 mm by gear;
- Main transmission by tooth belt
- Longitudinal cutting by 3 circular scissor blades at the beginning of the sheeter
- Rubber rolls on the on pulley cylinder, pneumatic stetted up by manual valve
- Scissor cut by a fixed lower blade and 2 rotative upper blades
- Conveying of the papers until the collecting drum by belts
- Collecting drum of 5 plies
- Speed of the drum can be regulated by mechanical variation
- Moving of the sheets from the drum to the collecting station by belts with double adjustable speed
- COLLECTING TABLE
- Motorized with planned delivery and quick climb for:
- Lateral delivery for a programmable quantity for sizes: from length of cm 37 to cm 42 by double collecting on the drum;
- Lateral delivery for a programmable quantity for sizes: from length of cm 42 to cm 50 by double collecting on the drum;
- Front delivery by high pile for sizes over cm 50 cm length (max 100 cm) and by single collecting on the drum;
- Front squaring bar
- Separators by rimes
- Sheets counting with pre-selection
- Electrical speed control
- Motorized electrical
- Resistance: 24Kw
- Voltage: 400 volt
- Three phase 50 Hz
- Pneumatic feeding on pressure: 6 bars
- 1 glue unit